Leaman Container, Inc.
We Never Sell an Empty Box
Our ordering process encompasses a comprehensive journey from design to delivery. We work meticulously from the initial design concept to ensure the highest quality packaging solutions for our clients. From the initial design phase through quality control, production, and final delivery, we guarantee a seamless and efficient experience. Our commitment to excellence is evident in every step, ensuring your packaging needs are met with precision and care.
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At the heart of our service lies a robust design and quality control process. Our team collaborates closely with clients to create efficient packaging designs that meet specific needs and standards. Throughout the design phase, we implement multiple layers of quality control, both formal and informal, to ensure that each design not only looks great but performs exceptionally. This thorough approach guarantees that the final product aligns perfectly with our client’s vision and requirements.
Design for Manufacturability
It’s vital that large-scale packaging projects are not only eye-catching, but also intelligently designed with manufacturing and logistics in mind. Our first-hand experience in the packaging industry gives us a unique insight into what it means to create custom packaging that is highly efficient to manufacture at scale.
We consider every angle – from material selection to production logistics – to deliver packaging solutions that are cost-effective, sustainable, and seamlessly align with your manufacturing processes. At Leaman, we don’t simply provide packaging that’s printed with your branding – we help create packaging that’s designed for the real world and provides inherent value through intelligent design.
Production begins with pre-flight preparation, where we meticulously review the project details to ensure readiness for manufacturing. The factory ticket, a cornerstone of our process, contains crucial information like bar-coded traceability, pre-press requirements, and tooling specifications. This comprehensive ticket guides our team through the production process, ensuring every detail aligns with the project’s specifications, thus maintaining the highest standards of quality and efficiency.
Die creation is an essential component of our packaging solutions. We outsource this critical task to local experts, ensuring precision and quality. These dies are crafted to meet the unique requirements of each client’s project. This process allows for the creation of packaging that is not only functional but also aligns perfectly with the client’s brand and aesthetic preferences.
Our warehousing system is designed for efficiency and safety. We store the custom-made dies and other essential materials in a well-organized manner, ensuring quick and easy access during production. This streamlined approach minimizes production time and maximizes space, allowing us to handle large volumes and diverse client needs effectively.
We pride ourselves on our commitment to timely delivery. All material preparation is handled with care to ensure the quality and integrity of products during storage and delivery.
We begin with the initial slitting of the material, preparing it for the main production line. Materials are then efficiently stacked and palletized prior to production. This process is carefully scheduled to align with our clients’ deadlines, ensuring that every order is completed on time and to the highest standards.
The production process is the heart of our packaging operation, where creativity meets functionality. Upon completion of pre-flight preparations, the factory ticket guides our team through the intricate production steps. It outlines everything from pre-press requirements to tooling and die specifications, ensuring every aspect of the job is executed with precision.
Our production line is equipped to handle diverse tasks – printing, creasing, cutting, gluing, folding, and stacking – all tailored to create the perfect packaging for each client. We utilize ultraviolet ink in our gluing operation to guarantee even and durable coverage.
We operate two advanced machines, including one capable of handling very large boxes, allowing us to meet a wide range of client needs. This stage of the process embodies our commitment to delivering high-quality, custom packaging solutions with efficiency and accuracy.
Safety is paramount in everything we do – especially when it comes to the production process. We adhere to strict safety protocols to protect our staff and ensure the integrity of our products. Our team is trained in the latest safety procedures, and we use a combination of hands-on and practical training methodologies to reinforce best-practices. Our commitment to safety ensures a risk-free environment for our employees and the highest quality products for our clients.
We’re dedicated to minimizing our environmental impact through efficient production processes and recycling efforts. Our process includes recycling excess materials, from the conveyor to the air handler, and then to the shredder and palletizer. Our goal is not only to reduce total waste throughout our order process, but also contribute to the overall sustainability of our business, the environment, and the clients we serve.
We’re no strangers to providing packaging solutions at scale. We provide more than stock products. Our team specializes in creating cutting-edge designs that capture the authority of your brand. Contact us today to get started.
How Leaman Container Can Help Your Operations
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